What kind of plastic granulator will be needed in the future?

At present, the global market price of plastics and chemical raw materials continues to rise, but market demand is still strong. At the same time, with the increasingly severe white pollution prevention situation, the market prospects of recycled plastic granulators are unanimously optimistic. In recent years, the plastic machinery industry has developed rapidly, and China is also vigorously urging to accelerate the development and transformation of the plastic machinery industry. With the acceleration of globalization, the concept of plastic granulation design and production has once again undergone major changes. A full set of three-dimensional and systematic service plans have been introduced, which not only bring development opportunities to plastic granulator companies, but also provide plastic manufacturers Created better production conditions.

　　POLYSTAR high efficiency recycling granulator is adopted by many enterprises

　　It is reported that a professional PE film recycler in Tokyo, Japan, has repurchased POLYSTAR HNT-120V large-scale film waste recycling and granulation equipment within one year to recycle and process industrial film waste in LDPE and HDPE factories, with an hourly recycling granulation capacity of 400 —500 kg / hour. The source of the industrial film waste in these plants is the plastic waste generated by the local professional manufacture of heavy printing and non-printing film bags.

　　In addition, since 2016, POLYSTAR has worked closely with a large packaging film manufacturer established in the United States for more than 30 years. The HNT-120V film waste special recycling granulator with a production capacity of up to 1,100 lbs / hour is used to recycle HDPE and LDPE film plastic waste in the factory.

　　POLYSTAR recycling granulator can not only be put into use again in film blowing machine and cast film production line, but also the integration of high-precision core component system of each unit, highly intelligent feeding system and automatic pelletizing system are matched with each other. It is more than 20% higher than the traditional recycling granulator. It has simple and easy-to-use operating characteristics, high-efficiency and stable production quality and efficiency, and is favored by customers because of its high investment return rate. At the same time, it is also very important to provide a full set of solutions and perfect personalized services during the product production process.

　　Nowadays, with the changes in market demand, most of the international plastic granulator companies no longer provide customers with a single equipment product, but all provide a full set of process solutions to the market. It can be said that plastic granulators have made The strategic transformation of the service-oriented manufacturing that is vital to survival.

　　Transformation strategy of service manufacturing

　　The so-called service-oriented manufacturing is based on manufacturing services and service-oriented manufacturing. In order to realize the value-added of various stakeholders in the manufacturing value chain, through the integration of products and services, customer participation throughout the process, companies provide productive services and services to each other. Production, realize the integration of decentralized manufacturing resources and a high degree of coordination of their respective core competitiveness, and achieve a highly efficient and innovative manufacturing mode.

　　This is a development concept from "low-end" to "high-end", not the advanced nature of the production process of a single device for plastic granulators in the traditional sense. If certain designed new technologies, new manufacturing processes, new testing methods, and supporting new parts are used on the original equipment, and the molding processing capacity does not have substantial scientific and technological progress, but only provides excellent equipment, it will inevitably be at the lower end of the value chain .

　　To develop a service-oriented manufacturing industry, plastics machinery enterprises must do a good job around three aspects, mainly to highlight the main production, strengthen R & D and marketing, and build the entire supply chain. Service-oriented manufacturing shows that high-efficiency plastic granulator manufacturing is a plastic granulator at the top of the value chain of a full set of solutions, highlighting its ability to form and process, and is also one of the standards to measure the technical level of plastic granulators.

　　However, with the arrival of a new round of global technological revolution, intelligent manufacturing has become the development trend of the plastic machine industry, and the plastic granulator market has also shown a trend of demand for multi-functional intelligence.

　　Multifunctionalization and intelligence become new market demands

　　First of all, diversified production and multi-functional production are the main production modes of recycled plastic granulators to meet consumer demand. Modern consumers pursue the richness of food tastes, and the production of recycled plastic granulators tends to be multi-variety and small-batch. Corresponding to this, a packaging machine that is diversified and has multiple switching functions that can adapt to a variety of packaging materials and mold replacement can only meet the needs of the market.

　　Secondly, the intelligent control system conforms to the production needs, which is the development trend of recycled plastic granulators. In order to make the packaging granulator have good flexibility and flexibility, and improve the degree of automation, a large number of microcomputer technology, module technology and unit combination form must be adopted. For example, some vacuum packaging machines suitable for the production of multi-station bag making can integrate various functions such as bag making, weighing, filling, vacuuming, sealing, etc., which is convenient and fast, and the production efficiency has been greatly improved.

　　Of course, in order to meet the requirements of delivery time and the need to reduce the cost of process circulation, in the future, recycled plastic granulators not only require high-speed production, but for some special products, they also require the connection between recycled plastic granulators and production granulators. At the same time, in addition to the need to increase the speed of the plastic granulator, it is necessary to use continuous work or multiple heads. In addition, the scrap rate and failure rate must be reduced to ensure normal productivity.

　　In addition, the application of artificial intelligence technology enables the further intelligentization of recycled plastic granulators, such as self-diagnosis and self-repair of equipment. It is foreseeable that in the near future, intelligent control technology is not only the technical development direction of recycled plastic granulators, but also the general development trend of future industrial production and the entire manufacturing industry.